Lean Blog Interviews

  • Author: Vários
  • Narrator: Vários
  • Publisher: Podcast
  • Duration: 376:38:50
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Synopsis

Mark Graban interviews leaders and innovators in the Lean thinking world. Topics will include Lean manufacturing, Lean healthcare, Lean production, Lean startups, and Lean enterprise. Visit the blog at www.leanblog.org. For feedback, email mark@leanblog.org. All past episodes, with show notes and more, can be found at www.leancast.org.

Episodes

  • Ryan McCormack on His “Operational Excellence Mixtapes” & More

    04/08/2021 Duration: 33min

    Links and show notes: https://www.leanblog.org/421 We've been on hiatus over the summer here, but I did a live streaming video the other day with my friend Ryan McCormack, who regular readers of this blog will recognize as the creator of the bi-weekly "Operational Excellence Mixtape" emails that he allows me to publish here on the Lean Blog. He was also my guest for Episode 12 of the "Lean Whiskey" podcast. In this 30-minute discussion, Ryan and I chat about: Why did you start the "mixtapes"? What are some favorite books and podcasts that you have highlighted recently? What have been the transferrable Lean lessons going into healthcare and now back out into other settings? Best Thing / Worst Thing -- What's the best thing about doing OpEx work? The worst thing? I hope you enjoy the conversation. The podcast is sponsored by Stiles Associates, now in their 30th year of business. They are the go-to Lean recruiting firm serving the manufacturing, private equity, and healthcare industries. Learn more.

  • BONUS: In Memoriam -- Podcast Guests Who Have Passed Away

    28/07/2021 Duration: 08min

    During our summer hiatus from releasing new podcast episodes, we're looking back at previous episodes of the podcast. Today, sadly, we're taking a look back at guests from the past 15 years who have since passed away. May their wisdom and legacy live on through these episodes, as we think about them today. Links to the episodes and more can be found at https://www.leanblog.org/inmemoriam

  • Katie Anderson: One Year of "Learning to Lead, Leading to Learn" and the New Audiobook

    13/07/2021 Duration: 01h01min

    Author, speaker, coach, publisher, and more Show notes and links: https://www.leanblog.org/420  My guest for Episode #420 of the Lean Blog Interviews Podcast is Katie Anderson, appearing for the sixth time and the first time as a live-streaming guest! Katie is a leadership & learning coach, consultant, speaker, author | Japan Study Trip Leader. She's the founder and principal consultant at her own firm. You can find previous episodes here. She's the author of the book Learning to Lead, Leading to Learn: Lessons from Toyota Leader Isao Yoshino on a Lifetime of Continuous Learning. Tomorrow is the first anniversary (or birthday) of the book! To celebrate, there's a short-term Kindle book sale (99 cents or 99 pence in the UK) from Wednesday to Friday this week July 14, 15, 16. We're also celebrating that tomorrow is the official release date for the audiobook! It's available through Amazon or Audible. Topics, questions, and links related to today's episode include: You asked yesterday, in your email n

  • Revisiting #124: Paul O'Neill on Habitual Excellence and Safety

    30/06/2021 Duration: 29min

    Former CEO of Alcoa, U.S. Treasury Secretary Originally released as Episode #124 in July, 2011 Show notes: https://www.leanblog.org/124 Today’s episode is a bit different than our usual interviews and conversations. Today, I am republishing an interview that Mark Graban did in 2011 with the late Paul O’Neill Sr., the former non-executive chair for the firm Value Capture. He was, of course, so much more than that, (CEO of Alcoa, United States Treasury Secretary, and more), as you’ll hear in this interview that originally appeared as Episode 124. In summary, Mr. O'Neill talked about: Leadership mindsets required for dramatic workplace safety and patient safety improvement, including a near 100% reduction in hospital-acquired infections at Pittsburgh's Allegheny General Hospital Why the United States has accomplished “practically nothing” nationally since the famed 1999 Institute of Medicine report “To Err Is Human” Why society's most lacking skill is “leadership” Alternative ways of compensating patient

  • Lean Six Sigma and Continuous Improvement from Railroads to Pageants: Allison Greco

    23/06/2021 Duration: 55min

    Founder of Continuous Improvement International Show notes: https://www.leanblog.org/419  My guest for Episode #419 of the Lean Blog Interviews Podcast is Allison Greco, an industrial engineer, a Six Sigma Black Belt, and the founder of Continuous Improvement International, a professional society that you can join today. In this episode, we'll hear about her Lean Six Sigma origin story (which was in the railroad industry). We'll also hear, at the end, how she applied continuous improvement thinking to her participation in pageants (winning Mrs. Oklahoma). Topics, questions, and links related to today's episode include: How to navigate C.I. in this hybrid work world Why start Continuous Improvement International (CII) What's the best thing / worst thing about continuous improvement and entrepreneurship? Her upcoming conferences in Tulsa and Omaha Her articles about C.I. and pageants Continuous Improvement & Beauty Pageants: Making it Stick Continuous Improvement & Beauty Pageants: Finding the

  • The Lean Journey (and Mass Vaccination Sites) at Munson Healthcare: Kaleb Foss and Butch Bowlby

    16/06/2021 Duration: 58min

    C.I. manager and pharmacy system director, Munson Healthcare Show notes: https://www.leanblog.org/418 My guests for Episode #418 of the Lean Blog Interviews Podcast both work for Munson Healthcare in northern Michigan. They are Kaleb Foss, Continuous Improvement department manager, and Butch Bowlby, the system director of Pharmacy. In this episode, we'll hear about their “Lean origin stories” and we'll hear about the approach to Lean and continuous improvement at Munson. We'll also take a fairly deep dive into the setup of their mass vaccination site (which they set up for employees with just six days' notice!). Topics, questions, and links related to today's episode include: Tell us a little about Munson Healthcare What are your Lean origin stories? How did you get exposed to Lean and why is it important to you? How would describe the approach to Lean or CI at Munson? What does that idea of transformation and a management / operating system mean to you, Butch? How would you describe some of the bene

  • Dr. John Kenagy on Adaptive Design Kata: An Improvement and a Leadership Kata (Lean Healthcare)

    09/06/2021 Duration: 01h02min

    MD, author, Kenagy & Associates Show notes: https://www.leanblog.org/417 My guest for Episode #417 of the Lean Blog Interviews Podcast is John W. Kenagy, MD, MPA, ScD, FACS, of his firm Kenagy & Associates based in Washington state. John is the author of the book Designed to Adapt: Leading Healthcare in Challenging Times. Dr. John Kenagy knows healthcare as a physician, executive, academic researcher and advisor.  In addition to his clinical experience as a vascular surgeon, he has been Chief of Surgery, Chief of Staff and Regional Vice President for Business Development in a not-for-profit healthcare system.  But, his most meaningful experience was becoming a patient, as we'll hear about today. Searching for new answers, he became a Visiting Scholar at Harvard Business School.  His research included developing disruptive innovation healthcare strategy with Harvard Professor Clayton Christensen and translating to healthcare the drivers of success in resilient, highly adaptive companies like Toyo

  • (Take 2) Brad Jeavons on How to Remotely Deploy Lean and Agile (Outside of Manufacturing)

    02/06/2021 Duration: 01h05min

    Apologies for the initial editing error... re-releasing this episode.  Author of Agile Sales: Delivering Customer Journeys of Value and Delight Show notes and links: https://www.leanblog.org/416 My guest for Episode #416, joining us from Brisbane, Australia, is Brad Jeavons, a principal consultant with SA Partners. His colleague Peter Hines was a guest in Episode #373. Brad is the author of the book Agile Sales: Delivering Customer Journeys of Value and Delight. Brad is also the host of The Enterprise Excellence podcast and I was his guest on Episode #20 of that series. You can also find the episode (and more) on YouTube. Topics, questions, and links related to today's episode include: How did you get introduced to Lean? And to Agile? What does growing up on a small farm have to do with it? Connections between Toyota and farming What do you mean by the McDonalds-ization of Lean and what problems does that cause? What's the story behind your book? Key lessons about improvement work for remote workp

  • Tracy O'Rourke on Vaccinations, Lean Six Sigma in Government, and More

    26/05/2021 Duration: 50min

    Co-founder of the Just-in-Time Cafe Show notes: https://www.leanblog.org/415 My guest for Episode #415 of the Lean Blog Interviews podcast is Tracy O'Rourke. She is the co-author of The Problem-Solver's Toolkit: A Surprisingly Simple Guide to Your Lean Six Sigma Journey. She is co-founder of the Just-in-Time Cafe (which producers podcasts, webinars, and more). She is also a self-described “process improvement ZEALOT!” We had the chance to meet up to visit two vaccination sites in San Diego in March, and the two photos in the post are from that time together (as I blogged about here). That's one of the topics in this episode. Topics, questions, and links related to today's episode include: How did you get introduced to C.I. and what flavor(s)? How did you become a Zealot? She is the Lead Instructor at UC San Diego for the Lean Six Sigma Green Belt (public offering) Visiting the UCSD vaccination sites  – University and health system What we saw Walking the process Jerry Wright handed her the torch t

  • Ryan Weiss on Purpose + People + Process = Performance; Modernizing TWI

    19/05/2021 Duration: 52min

    President of Effective Performance Solutions Show notes: https://www.leanblog.org/414 My guest for Episode #414 of the Lean Blog Interviews podcast is Ryan Weiss. He is president of his firm Effective Performance Strategies, based out of the Chicago area. Topics, questions, and links related to today's episode include: How did you get introduced to Lean? Becoming a Certified Six Sigma Black Belt How do you engage people? What was your epiphany on people? Purpose + People + Process = Performance Taxation without representation :: kaizen without participation What is TWI?? How were you exposed to Training Within Industry? Other podcasts on TWI from this series Modernizing TWI — some sexist language /scenarios in the original What happens when you're promoted as a leader? Explaining WHY It's not just about manufacturing?  The podcast is sponsored by Stiles Associates, now in their 30th year of business. They are the go-to Lean recruiting firm serving the manufacturing, private equity, and healt

  • Samantha Riley on Making Data Count and Metrics for Healthcare and Beyond

    12/05/2021 Duration: 01h03min

    NHS England, Author of "Making Data Count" Notes and links: https://www.leanblog.org/413 My guest for Episode #413 of the Lean Blog Interviews podcast is Samantha Riley, the Deputy Director of Intensive Support for NHS England and Improvement. Sam is the author of an amazing publication called “Making Data Count,” which you can read and experience freely online. Sam and I are “Twitter buddies,” as she said and I follow and enjoy her tweets, especially those using the hashtag #PlotTheDots. We are both users and teachers of (and advocates for) the use of Statistical Process Control charts (aka XmR Charts or Process Behavior Charts) as taught by the statistician Don Wheeler. Topics, questions, and links related to today's episode include: What's Sam's professional background and why it's OK that she's not a statistician Why are RAG (Red Amber Green) charts or tables insufficient? How do you have the conversation with boards, executives, and managers about RAG being insufficient? How to bring people to the

  • MIT's Dr. Jonathan Byrnes on the Pandemic's Supply Chain Shocks

    05/05/2021 Duration: 01h04min

    Senior Lecturer at MIT, author, entrepreneur Show notes: https://www.leanblog.org/412 My guest for Episode #412 of the Lean Blog Interviews podcast is Dr. Jonathan Byrnes, the co-author of the new book Choose Your Customer: How to Compete Against the Digital Giants and Thrive. He is is a Senior Lecturer at MIT, where he has taught about supply chain management and other topics at the graduate level and in executive programs for over 30 years.  He is Chairman and Founder of Profit Isle, an innovative profit analytics and profit acceleration SaaS software company — AND is President of Jonathan Byrnes & Co., a focused consulting company that he founded in 1976. Dr. Byrnes earned a DBA from Harvard University in 1980, and an MBA from Columbia University in 1974.  Topics, questions, and links related to today's episode include: Article: “How to Manage your Supply Chain Shock Waves“ May 2020 — what did you predict in that article and how did it play out? The bullwhip effect The MIT “Beer Game” or “

  • The "Founding Mothers" of the "Women in Lean" - Crystal Davis, Karyn Ross, Dorsey Sherman

    28/04/2021 Duration: 52min

    Crystal Y. Davis, Karyn Ross, Dorsey Sherman Show notes: https://www.leanblog.org/411 My guests for Episode #411 are the co-founders or "founding mothers" of the group called "Women In Lean: Our Table." They are Crystal Davis, Karyn Ross, and Dorsey Sherman. Crystal was my guest back in episode 363 and Karyn was my guest in episode 266. Dorsey, welcome as a first-time guest! All three of them were part of this panel discussion webinar that I moderated last year. Crystal's company is The Lean Coach, Inc., Karyn's is Karyn Ross Consulting, and Dorsey's is Modele Consulting. Topics and questions in today's episode (and related links): How did the Women in Lean group get started, and why? Why do they (and many women) feel like they don't have "a seat at the table"? Why can "creating your own table" be helpful? How can women get involved? What can we do about the lack of equal representation on stage at Lean conferences? How can men be better allies for women in the Lean community? The podcast is spons

  • Keith Champion on the Lucid (Motors) Production System

    21/04/2021 Duration: 56min

    Senior Manager, Lucid - Formerly Toyota & Tesla Show notes: https://www.leanblog.org/410 My guest for Episode #410 of the Lean Blog Interviews podcast is Keith Champion, Senior Manager ofOperational Excellence at Lucid Motors, a new entrant in the electric vehicle marketplace, with their Lucid Air luxury sedan hitting the market very soon. Keith worked for Toyota for more than 17 years (thanks to fellow Toyota alum and previous podcast guest Tim Turner for making the connection). As Keith talks about in the episode, he started as a Team Member at Toyota Georgetown, progressing his career to Team Leader, Group Leader, and other roles. He then spent nine years working for Tesla Motors. Keith then joined Lucid in 2019 -- BTW, the CEO of Lucid, Peter Rawlinson, was previously Vice President of Vehicle Engineering at Tesla and Chief Engineer of the Model S. Topics and questions in today's episode (and related links): What's your Lean / TPS origin story? It sort of starts before Toyota What happens when y

  • Rituso Shingo on The Toyota Production System and SMED

    13/04/2021 Duration: 57min

    40 years with Toyota, founder and the first president of Toyota China. Show notes: https://www.leanblog.org/409 My guest for Episode #409 of the Lean Blog Interviews podcast is Ritsuo Shingo. I first met Mr. Shingo at the Shingo Institute Annual Conference in 2009 when my book Lean Hospitals received the publication prize that's named after his father, Shigeo Shingo. I was also blessed to have time to speak 1x1 with Mr. Shingo, thanks to our mutual friend, the late Norman Bodek, which included discussions about the need for mistake proofing in healthcare -- very vivid memories for me. Ritsuo Shingo is an expert in leadership with more than 40 years of experience serving at top management positions at Toyota.  He was the founder and the first president of Toyota China. Under his leadership, Toyota China became one of the most successful ventures of Toyota worldwide. Following this success, he was appointed as the president of Hino Motors and then served as the president of GAC-Hino until 2009. Shingo was

  • Katie Labedz on "How to Improve Absolutely Anything"

    07/04/2021 Duration: 54min

    Author of new book, trainer, consultant My guest for Episode #408 of the Lean Blog Interviews podcast is Katie Labedz, the author of the new book How to Improve Absolutely Anything: Continuous Improvement in Your Home, Office and Family Life. Katie Labedz is a Lean Six Sigma Master Black Belt with over 20 years of experience implementing continuous improvement solutions within non-manufacturing and manufacturing environments.  Her company is Learning to Lean. Katie also has her Master's certification in instructional design, her Project Management Professional (PMP) certification through PMI and is a certified instructor/facilitator through Langevin. Topics and questions in today's episode include: What's your Lean origin story? What did you learn moving from IT to manufacturing to working with Lean in office settings? How is Lean different with “carpet walkers”? How do you define “continuous improvement”? When do you need to take a break from improvement to stabilize things? Lessons from working on

  • Joy Mason on Optimism and Lean Instead of Layoffs

    31/03/2021 Duration: 01h09min

    Show notes: https://www.leanblog.org/407 My guest for Episode #407 is Joy Mason, a Strategist, Author, Speaker, and Entrepreneur based in Indianapolis. He is President and Senior Business Strategist at her company, Optimist Business Solutions, that she started after 18 years at Eli Lilly. She is the author of the book The Optimist Workbook: 5 Steps to Sustainable Solutions for Women In Business and also Purpose: A Shift from Driving It to Embracing It. Topics and questions in today's episode include: How Joy got started with continuous improvement Being introduced to Six Sigma first… then Lean tools… then looking beyond the tools How did “scientific problem solving” resonate with scientists (and others) at Eli Lilly? How can you “break down silos” (or is it better to “work across silos”)? “Lean before layoffs” or “Lean instead of layoffs”? What does being an optimist mean to Joy and why is that important? Joy talks about the work she does now, in particular with non-profits The podcast is sponsore

  • Ivan Zak, DVM on Using Lean to Address Burnout in Veterinary Medicine

    24/03/2021 Duration: 54min

    Veterinarian & Entrepreneur, Ivan Zakharenkov, DVM My guest for Episode #406 is Dr. Ivan Zakharenkov, he's a doctor of veterinary medicine and he's Chief Executive Officer at the company Veterinary Integration Solutions. He goes by Dr. Zak for short and he's based in Brantford, Ontario, Canada. I'm joined, as my co-host, by Chip Ponsford, DVM — he was also co-host of Episode #254 with a veterinarian as our guest then, as well. Chip also has a blog called Lean Vets and a book titled Lean Veterinary Practice Management. Today, we all talk about the important issue of burnout — Ivan wrote a whitepaper on the subject and you can download that as a PDF: “Lean Thinking in Veterinary Organizations to Improve Employee Experience.” He also wrote an MBA dissertation of the same name. In that research, he considered a correlation between human and animal healthcare and proposed that lean thinking can help reduce burnout. This is a topic that we've explored twice on the podcast with Dr. Paul DeChant, looking at i

  • Adam Lawrence's "Wheel of Sustainability" is Now a Book - Enter to Win a Copy

    22/03/2021 Duration: 07min

    I interviewed Adam a year ago... and his concept (The Wheel of Sustainability) is now a book! Check out the original episode and enter to win here: https://www.leanblog.org/2020/03/podcast-362-adam-lawrence-on-kaizen-events-the-wheel-of-sustainability/

  • A Kata Geek in the Communities: Deondra Wardelle

    12/03/2021 Duration: 55min

    CEO at DeondraWardelle.com, Co-host of "KataCon7" For show notes and discount codes for KataCon7 and for Deondra's workshop, go to http://leanblog.org/405 or scroll down. My guest for Episode #405 is Deondra Wardelle, CEO of her own company and one of the hosts of next week's virtual KataCon7 event. She is, among other things, a Visionary, Coach, Strategist, Speaker, Consultant, Kata Geek, Leader of the #RootCauseRacism Movement. Her mission is developing a world of problem-solvers. You can register for 10% off of KataCon7 by using code LF10 (thanks to Lean Frontiers for that code). Deondra is also doing a Strategic Vision Board Workshop on Saturday and you can register with a 20% discount by using code LEANBLOG. In today's episode, Deondra shares how and why she became a “Kata Geek” and how that built upon her continuous improvement foundations from her time in manufacturing. We'll talk about the similarities with Lean across industries (“it's always going back to the people”) and what “Respect for Peopl

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