Do It For A Living

215 - Mastering Manufacturing in Performance Automotive: Lean, Kanban, and Error-Proofing Explained!

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Synopsis

Unlock the hidden secrets that are transforming manufacturing efficiency worldwide.  In this deep dive, Richard and Kevin explore the powerful concepts that can revolutionize your production line—from error-proofing and Pokeyoke techniques that prevent costly mistakes, to lean manufacturing principles that maximize value while minimizing waste. Plus, learn practical examples—from how to design parts that only assemble one way to organizing complex hoses for faster, error-free installation. You'll uncover: The difference between error-proofing and Pokeyoke, and how to implement them effectively How to design parts with built-in Pokeyoke features that save time and reduce errors Step-by-step strategies to run a lean shop, from shadow boards to labor tracking The role of Kanban in managing workflows, inventory, and customer experience Practical tips to adapt lean and just-in-time principles for small, custom shops Ignoring these insights can mean wasting thousands of dollars on excess inventory, rework, and los